Engineering Analysis

Technical calculations and measurements validating Amalgam design decisions

This section contains physics-based analysis that validates design choices and supports parametric configuration. Use these when you need to understand the engineering behind Amalgam or explore trade-offs.

Analysis Documents

Document Key Insight
Rod Sag Analysis M8 vs M10 deflection at various spans; max safe acceleration per rod diameter
Z-Height Analysis Leadscrew whip, frame resonance, and why 280mm is the practical limit
Single vs Dual Rod Why single rods have 4x deflection and can’t resist rotation
Motion System Comparison Precision, wear, and maintenance differences between rods and V-slots

What These Validate

  • ADR decisions — Physics-based justification for design choices (e.g., why M10 frame, why MDF damping)
  • Parametric defaults — config.py settings based on tested ranges
  • Tuning guidance — Input Shaping, acceleration profiles per frame path
  • Fitness constraints — ADR-026 stability analysis for bed size and Z-height